Job Description
We are seeking an experienced PCCSU ICSS (Integrated Control and Safety system) Lead to play a key leadership role in delivering Pre‑Commissioning, Commissioning, and Start‑Up (PCCSU) activities for a major FLNG & FSU project.
This position offers a unique opportunity to contribute across the full project lifecycle; from early preparation through on-site execution; supporting the successful commissioning and start-up of a world-class LNG facility.
Key Responsibilities
- Lead commissioning, testing, startup and handover of the Integrated Control and Safety System (ICSS), ensuring safe operation of all control, shutdown and safeguarding functions
- Ensure system compliance with project specifications and safety standards.
- Manage all ICSS pre‑commissioning, commissioning, and start-up (PCCSU) activities in line with project requirements, schedule, and quality standards.
- Prepare and manage CBDs (Cable Block Diagrams), I/O cabinets, Control architecture, etc. mark-ups for systemization.
- Review, comment, and approval of PCCSU ICSS deliverables.
- Supervise ICSS engineers, PLC engineers and vendor specialists
- Attendance in the Mechanical Completion (MC) walkthroughs and punch listing.
- Promote and enforce a strong culture of safety and quality across all PCCSU activities.
- Identify project risks and proactively communicate technical issues or safety concerns to project leadership.
- Commissioning and Energization of all ICSS systems on: FLNG, FSU, and Jetty (Quay)
- Supervise contractors and specialized service providers
- Develop and implement detailed commissioning scopes, procedures, and execution plans.
- Review and support Vendor FAT/IFAT and SAT activities, including attendance when required. Coordinate FAT, IFAT and SAT activities.
- Verify compliance with cybersecurity requirements.
- Prepare commissioning documentation such as CTPs, method statements, manuals, and technical instructions.
- Implement LOTOs for inhibitions and overriding and register them, and handle the Dynamic commissioning support
- PCCSU activities of DCS (Distributed Control System), ESD (Emergency Shutdown System), FGS (Fire & Gas System), SIS (Safety Instrumented System), PLCs, and SCADA
- Testing & Validation of Cause & Effect testing, Loop testing and functional testing, Interlock and trip logic validation, SIL and SIF verification, and Interface testing (Modbus Communication) with package vendors.
- Support the development of pre‑commissioning and commissioning schedules (Level 3 & Level 4) in coordination with planning teams and vendors.
- Ensure availability of all temporary equipment, tools, consumables, and spare parts required for PCCSU activities.
- Coordinate closely with multidiscipline teams (Process, electrical, telecom, utilities, vendors, construction, and engineering) to integrate commissioning requirements into design and execution.
- ESD-1 / ESD-2 / ESD-3 verification
- Lead the transition from Area-Based Completion (ABC) to System-Based Completion (SBC) in collaboration with Completion & Handover teams.
- Witness pre‑commissioning activities performed by construction contractors to ensure readiness for mechanical completion and handover.
- Manage all ICSS-related interfaces throughout pre‑commissioning, commissioning, and start-up phases.
- Ensure accurate red-line mark-ups and as‑commissioned documentation are completed and handed over.
- Monitor progress against plan and implement corrective actions to safeguard key contractual milestones, including RFSU (Ready for Start-Up).
- Provide technical support during commissioning and start-up, particularly for large rotating equipment and FLNG/FSU systems ICSS wise.
- Support operations and maintenance training programs and assist in the final handover of the facility to the client.
- Manage punch list closeout, Support PIMS updates and certification, and Lead startup support and performance testing.
Requirements
- Bachelor’s degree in electrical or control engineering (or equivalent), with strong leadership and coordination skills.
- Minimum 10 years of experience in ICSS pre‑commissioning and commissioning, with significant exposure to large rotating equipment.
- Proven & Extensive experience with DCS/SIS/ESD/FGS systems.
- Prior experience in LNG, gas processing, refinery, or major EPC projects is highly preferred.
- Strong understanding of system completion, commissioning sequencing, and start-up methodologies.
- Fluent in English, both written and spoken.
- Proficiency in relevant tools and systems, including MS Office, PDF tools, 3D modeling platforms, and Completion Management Systems (e.g., PIMS).
- Highly organized, practical professional with strong communication and stakeholder management capabilities.
- Extensive experience with DCS/SIS/ESD/FGS systems.
- Strong knowledge of Completion Management System (CMS) methodologies.
- Solid site experience with a strong awareness of HSE requirements, SIMOPS constraints, and field execution challenges.
- Readiness and flexibility to work across Home Office and Site locations throughout the project lifecycle.